NEWSROOM

Wire Rope End Terminations

Industry news — Wire Rope Ends Terminations

Wire rope is an extremely versatile mechanical device that can be used to help support and move an object or load. In the lifting industry, wire rope is attached to a crane or hoist and fitted with swivels, shackles or hooks to attach to a load and move it in a controlled matter. It can also be used to lift and lower elevators, or as a means of support for suspension bridges or towers. Ranger have partnered with global manufacturers including Usha Martin, Diepa, Bridon, Wireco and Molycop (WRI) to provide the best quality wire rope. To browse our wire ropes and fittings range click here.

However, wire rope can be prone to fray easily at the ends making it difficult to connect to equipment. Wire rope fittings or wire rope terminations are used to secure the ends of wire rope and prevent fraying. This article aims to give industry workers a better understanding of wire rope end terminations that may be best for your next application.

Common Types of Wire Rope End Terminations

The type of end termination selected is determined by the application and strength required of the final assembly. Each wire rope termination attaches with a special method which may affect the strength of the wire rope. Please see the relevant Australian Standards for more information about this.

Different types of slings are available in the market, depending on the type of end-fitting loops. Here are a few common ones:
wire rope with an eye splice and a thimble
FLEMISH EYE

In this type of loop, the spliced end of the rope is tied around the body of wire rope slings using a metal sleeve. The Flemish eye splice is best suited for six-strand ropes. However, if you are using these loops with other types of wire ropes, you need to use aluminium or loop-back (turn-back) steel sleeves.

Steel Sleeve Machine Spliced Soft Eye Line Drawing
ALUMINIUM SLEEVE MACHINE SPLICED SOFT EYE

This is the most common type of splice; an aluminium sleeve is pressed using fabrication over both rope parts. The integrity of the pressed sleeve solely determines the strength of these wire rope slings. You can also add thimbles to these slings known as hard eye.

Steel Sleeve Machine Spliced Soft Eye Line Drawing
STEEL SLEEVE MACHINE SPLICED SOFT EYE

This is similar to aluminium sleeve loop-back splice. However, it uses steel sleeves with a slightly smaller diameter. It can also be used for making stainless steel rope slings of a larger rope diameter.

OPEN SWAGED FITTINGS

The rope gets inserted into the fitting bore, and it then gets swagged onto the rope. With this method, you can attach open and closed sockets, buttons, threaded studs, and load hooks directly to the rope. The process results in a high-efficiency bond.

SPELTER SOCKETS

This is a type of socket that is attached to one or both ends of a wire rope to form a sling. It does this by pouring molten zinc or resin into a socket that then hardens and holds the fitting onto the end of the cable. The strength of these sockets is the actual rope strength.

WANT MORE?

At Ranger Lifting, we offer all different kinds of wire rope from a variety of leading manufacturers including CASAR.  Learn more about our wire rope services here.

If you’re looking for a standard or custom-specified wire rope or cable assembly for your next project, contact a Lifting Specialist at Ranger on 1300SLINGS.

MORE NEWS

8 Oct

Eyebolt WLL and Angular Loading: Why the number on the tag isn’t the number you can lift

The figure stamped on a collared eyebolt made to AS 2317.1:2018 is its transverse WLL – the side-pull rating,...

No Comments
21 Sep

D/d Ratio Explained: How bending a sling reduces its capacity

D/d ratio is the diameter of the object your sling bends around (D), divided by the diameter of...

No Comments
18 Sep

Wire Rope Discard Criteria: How to know when your wire rope is done

A wire rope comes out of service when it meets any one of six discard triggers: broken wires...

No Comments
18 Sep

Shackle Misuse: The five things riggers get wrong and why they matter

Five mistakes account for most of the shackles Ranger takes out of service: the wrong fitting for the...

No Comments
9 Sep

Sling Angle De-rating and WLL: The calculation every rigger needs to get right

The wider the angle between your sling legs, the harder each leg is working – and the faster...

No Comments
9 Sep

Difference between a Dogger and a Qualified Lifting Inspector

A dogger is licensed to sling loads and direct a lift. A qualified lifting inspector is trained and...

No Comments
14 Jul

Community, Golf and a Great Cause: Ranger at the 2025 Charity Day

On Friday, John and Matt from our Newcastle branch, along with our National Business Development Manager, Liam, had...

No Comments
8 Jul

Visit Ranger Lifting at the Australia Wind Energy 2025 Conference & Exhibtion

Ranger Lifting is excited to be involved in Australia Wind Energy 2025, a major industry...

No Comments
8 Jul

Join Ranger Lifting at the 2025 NSW Water Industry Operations Conference & Exhibition

Ranger Lifting is proud to be part of the 2025 NSW Water Industry Operations Conference...

No Comments
4 Jun

How to Ensure Safe Overhead Lifts in the Australian Lifting Industry

Best Practices for Safe Overhead Lifts in Rigging and Construction Ensuring safe overhead lifting operations is crucial to protecting...

No Comments
3 Jun

What We Learned at the 2025 Family Business Conference

  We had the absolute privilege of speaking on a panel at the 2025 Family Business Association (AU) Conference...

No Comments
27 Apr

Ranger Lifting Opens New Branch in Newcastle

Ranger Lifting has officially opened a new branch in the Hunter Valley, marking a significant milestone in our...

No Comments
17 Mar

​Join Ranger Lifting at the 2025 Victoria Water Industry Operations Conference & Exhibition

No Comments
7 Dec

LiftQuip Australia: Our Trusted Partner Expands with a New Branch in Darwin

Our affiliate company, LiftQuip Australia, continues to expand its footprint, now proudly serving both South...

No Comments
7 Dec

Partner Spotlight: How LiftQuip Australia Supports Major Infrastructure Projects

Heavy Lifting No Problem for LiftQuip Our affiliate business LiftQuip Australia was recently featured in Cranes and Lifting magazine....

No Comments